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B-2017-1228CITY OF CUPERTINO BUILDING PERMIT BUILDING ADDRESS: CONTRACTOR: PERMIT NO: B-2017-1228 18660 BARNHART AVE CUPERTINO,'CA 95014-3860 (375 28 001) WILLOW GLEN ELECTRIC INC SAN JOSE, CA 95155 OWNER'S NAME: LAN SONG ET AL DATE ISSUED: 07/27/2017 OWNER'S PHONE: 408-881-4649 PHONE NO: (408) 289-9725 LICENSED CONTRACTOR'S DECLARATION BUILDING PERMIT INFO: License Class C-10 Lic. #591918 Contractor WILLOW GLEN ELECTRIC INC Date 04/30/2018 X BLDG —ELECT _PLUMB MECH X RESIDENTIAL COMMERCIAL I hereby affirm that I am licensed under the provisions of Chapter 9 (commencing _ with Section 7000) of Division 3 of the Business & Professions Code and that my license is in full force and effect. JOB DESCRIPTION: (N) EV CHARGING STATION (50 AMPS) - GARAGE I hereby affirm under penalty of perjury one of the following two declarations: t. I have and will maintain a certificate of consent to self -insure for Worker's Compensation, as provided for by Section 3700 of the Labor Code, for the erformance of the work for which this permit is issued. I have and will maintain Worker's Compensation Insurance, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this Sq. Ft Floor Area: Valuation: $2490.00 permit is issued. APPLICANT CERTIFICATION I certify that I have read this application and state that the above APN Number: Occupancy Type: information is correct. I agree to comply with all city and county ordinances and state laws relating to building construction, and hereby authorize 375 375 28 001 representatives of this city to enter upon the above mentioned property for inspection purposes. (We) agree to save indemnify and keep harmless the City of Cupertino against liabilities, judgments, costs, and expenses which PERMIT EXPIRES IF WORK IS NOT STARTED may accrue against said City in consequence of the granting of this permit. WITHIN 180 DAYS OF PERMIT ISSUANCE OR Additionally, the applicant understands and will comply with all non -point source regulations per a Cu rtino Municipal Code, Section 9.18. 180 DAYS FROM LAST CALLED INSPECTION. i nature Date 7/27/2017 g Issued b : AbbyA ende Y RATION DECLARATION Date: 07/27/2017 OWNER -BUILDER I hereby affirm that I am exempt from the Contractor's License Law for one of the RE-ROOFS: All roofs shall be inspected prior to any roofing material being installed. If a roof is following two reasons: t. I, as owner of the property, or my employees with wages as their sole nstaewithout first obtaining an inspection, I agree to remove all new materials for installed � . compensation, will do the work, and the structure is not intended or offered for inspection. sale (Sec.7044, Business & Professions Code) 2. I, as owner of the property, am exclusively contracting with licensed Signature of Applicant: contractors to construct the project (Sec.7044, 13usincss & Professions Code). Date: 7/27/2017 I hereby affirm under penalty of perjury one of the following three declarations: ALL ROOF COVERINGS TO BE CLASS "A" OR BETTER 1. I have and will maintain a Certificate of Consent to self -insure for Worker's - Compensation, as provided for by Section 3700 of the Labor Code, for the performance of the work for which this permit is issued. HAZARDOUS MATERIALS DISCLOSURE 2. I have and will maintain Worker's Compensation Insurance, as provided for by I have read the hazardous materials requirements under Chapter 6.95 of the Section 3700 of the Labor Code, for the performance of the work for which this California Health & Safety Code, Sections 25505,.25533, and 25534. I will permit is issued. maintain compliance with the Cupertino Municipal Code, Chapter 9.12 and the 3. I certify that in the performance of the work for which this permit is issued, I Health & Safety Code, Section 25532(a) should I store or handle hazardous material. Additionally, should I use equipment or devices which emit hazardous shall not employ any person in any manner so as to become subject to the air contaminants as defined by the Bay Area Air Quality Management District I Worker's Compensation laws of California. If, after making this certificate of will maintain compliance with the Cupertino Municipal Code, Chapter 9.12 and exemption, I become subject to the Worker's Compensation provisions of the the Health & Safety Code, Sections 25 05, 25533, and 25534. Labor Code, I must forthwith comply with such provisions or this permit shall be deemed revoked. er or authorized agen APPLICANT CERTIFICATION Date: 7/27/2017 I certify that I have read this application and state that the above information is CONSTRUCTION LENDING AGENCY correct. I agree to comply with all city and county ordinances and state laws I hereby affirm that there is a construction lending agency for the performance relating to building construction, and hereby authorize representatives of this city of work's for which this permit is issued (Sec. 3097, Civ C.) to enter upon the,above mentioned property for inspection purposes. (We) agree Lender's Name to save indemnify and' keep harmless the City of Cupertino against liabilities, judgments, costs, and expenses which may accrue against said City in Lender's Address consequence of the granting of this permit. Additionally, the applicant understands and will comply with all non -point source regulations per the Cupertino Municipal ARCHITECT'S DECLARATION Code, Section 9.18. 1 understand my plans shall be used as public records. Licensed Signature Date 7/27/2017 professional 1 1,6 CUPlERTIN4O ALTERNATIVE ENERGY PERMIT APPLICATION COMMUNITY DEVELOPMENT DEPARTMENT - BUILDING DIVISION 10300 TORRE AVENUE • CUPERTINO, CA 95014-3255 (408) 777-3228 • FAX (408) 777-3333 • builr' cu crti o_ a PROJECT ADDRESS G�/ %' O % /j ;n ` I /� `p ' �i -7 APN # 3-7 C ^ %Q-00 29-00 OWNER NAMEO OWNER /� (O �J PHONE (1l-4L`7G] 3 6A r 1 I7YVl�lS Pi® �l0 STREET ADDRESS I �'bb p 6 � -Ave ' C�C � � "D0 CA q'1 D/ ,q FAX CONTACT NAMEMarl( Londre PHONE (408)289-9725 E-MAIL office@willowolenelectric.com STREET ADDRES sR O. Box 8430 CITY, STATE, ZIP San Jose, CA 95155 FAX (408)289-9725 ❑ OWNER ❑ OWNER -BUILDER ❑ OWNER AGENT CONTRACTOR ❑ CONTRACTOR AGENT ❑ ARCHITECT ❑ ENGINEER, ❑ DEVELOPER ❑ TENANT CONTRACTOR NAME Mark LOndre LICENSE NUMBER 59191 p LICENSETYPE ^-1 o BUS. LIC #. 15897 COMPANYNAME willow Glen ,Electr11c, Inc. E-MAIL office@willlowglenelectrlc.bom FAX (408)289-9725 STREET ADDRESS P.O. Box 8430 CITY, STATE, ZIP San Jose, CA 95155' PHONE (408)289-9725 ARCHITECT/ENGINEER NAME : NIA LICENSE NUMBER BUS. LIC # COMPANY NAME E-MAIL FAX STREET ADDRESS CITY, STATE ZIP PHONE USE OF 11 SFD Or Duplex 01 Multi -Family STRUCTURE: ❑ Commercial. PROJECT IN WILDLAND URBAN INTERFACE AREA ElYes ❑ NO PROJECT IN FLOOD ZONE [3Yes [3 No ❑ SOLAR PANELS ELECTRIC VEHICLE CHARGING STATION ❑ SOLAR WATER HEATING ❑ OTHER: FOR SOLAR PANELS: NUMBER OF PANELS/UNITS: KILOWATTS (COMMERCIAL ONLY): TOTAL VALUATION: 4 q o DESCRIPTION OF WORK Electric Vehicle Charging r -i Circuit: a/ul sl•t cn tA) shy C 1) a V -D :4tutP bet> I C id C,P2d,1t Ct Lv til L-`71,,CA I.4 -6V 1q, 1 (�t_lpIPEX. Ca`2L i*dS- -J�"D-P lN51 bG' ?� RECEIVED BY:_. By my signature below, I certify to eich of the following: Lam the property owner or authorized agentto,act on the property owner's behalf. I have, read this application and, the information I have provided is correct. I have read the Description of Work and verify it is accurate.. I agree to comply with all applicable local ordinances and state laws relating to buildin%pgpstry t}OI I aythorize epresentatives of Cupertino to enter the'above-identified property�r inl pection purposes. Signature of Applicant/Agent: �llrl/� 11{` /`/� Date: '7' a I - SUPPLEMENTAL INFORMATION REQUIRED ol�RcE usE oidiY � � 'tCI OYER fiHFrCOiT V'fER - ; y 0'f STAND'ARb LARGE` Ia MAJOR' PYAPp_20111doc revised 03116111 T'DocuSign Envelope ID:56BOB6EE-EBE7-4AA8-BA05-32B6E1F3CB96 /� SMOKE/ CARBON MONOXIDE ALARMS ' 61 OWNER CERTIFICATE OF COMPLIANCE \ COMMUNITY DEVELOPMENT DEPARTMENT•BUILDING DIVISION CUPERTINO 10300 TORRE AVENUE•CUPERTINO, CA 95014-3255 (408)777-3228•FAX(408)777-3333•buildinciecuDertino.orq Permit No.B-2017-1228 Address 18660 Barnhart Avenue #of Alarms Smoke: 7 Carbon Monoxide: 1 PERMIT CANNOT BE FINALED AND COMPLETED UNTIL THIS CERTIFICATE HAS BEEN SIGNED AND RETURNED TO THE BUILDING DIVISION PURPOSE. This affidavit is a self-certification for the installation of all required Smoke and Carbon Monoxide Alarms for compliance with 2013 CRC Section R314,2013 CBC Sections 420.6 and 907.2.11.2 where no interior access for inspections are required. GENERAL INFORMATION Existing single-family and multi-family dwellings shall be provided with Smoke Alarms and Carbon Monoxide alarms. When the valuation of additions,alterations,or repairs to existing dwelling units exceeds $1000.00,CRC Section R314 and CBC Sections 907.2.11.5 and 420.6 require that Smoke Alarms and/or Carbon Monoxide Alarms be installed in the following locations: AREA SMOKE ALARM CO ALARM Outside of each separate sleeping area in the immediate vicinity of the X X bedroom(s) On every level of a dwelling unit including basements X X Within each sleeping room, X Carbon Monoxide alarms are not required in dwellings which do not contain fuel-burning appliances and that do not have an attached garage. Carbon monoxide alarms combined with smoke alarms shall comply with CBC Section 420.6,and shall be approved by the Office of the State Fire Marshal. Power Supply: In dwelling units with no commercial power supply, alarm(s)may be solely battery operated. In existing dwelling units, alarms are permitted to be solely battery operated where repairs or alterations do not result in the removal of wall and ceiling finishes or there is no'access by means of attic,basement or crawl space.Refer to CRC Section R314 and CBC Sections 907.2.11.4 and 420.6.2.An electrical permit is required for alarms which must be connected to the building wiring. As owner of the above-referenced property, I hereby certify that the alarm(s)referenced above has/have been installed in accordance with the manufacturer's instructions and in compliance with the California Building and California Residential Codes.The alarms have been tested and are operational,as of the date signed below. !have read and agree to comply with the terms and conditions of this statement Owner(or Owner Agent's)Name: Docusigned by: Tom Le Signatur ... ►M,.�G Datk/15/2017 Contractor Name: 6c343042o7cs4e7.. Signature ! Lic.# Date: Smoke and CO form doe revised 03/18114 DocuSign Envelope ID:56BOB6EE-EBE7-4AA8-BA05-32B6E1 F3CB96 v \\I l// WATER-CONSERVING PLUMBING FIXTURES (ES/ OWNER CERTIFICATE OF COMPLIANCE w`'K�'rn COMMUNITY DEVELOPMENT DEPARTMENT•BUILDING DIVISION CUPERTINO10300 TORRE AVENUE•CUPERTINO,CA 95014-3255 (408)777-3228•FAX(408)777-3333•buildinq(a cupertino.orq Owner Name TOM Le Permit No. B-2017-1228 Address ..18660 Barnhart Avenue, Cupertino, CA 95014 1 PERMIT CANNOT BE FINALED AND'COMPLETED UNTIL THIS CERTIFICATE HAS BEEN SIGNED AND RETURNEDTO THE BUILDING DIVISION Please refer to the attached California Civil Code Sections 1101.1 -- 1101.8 which are part of this Certification form. I. Is your real property a registered historical site'? ❑ Yes Civil Code,Sections 110I.1 through 1101.8 do not apply. Sign below and skip the rest of the form. DocuSigned by: 8/15/2017 Owner' Signature: II'. Date: DI No Go to Question 2.sL!.)Iik W 6C343042D7CB4E7... 2. Does your real property haves a licensed plumber certifying that,due to the age or configuration of the property or its plumbing,installation of water-conserving plumbing fixtures is not technically feasible? • Yes .Civil Code Sections 1101.1 through 1101.8 do not apply. 0 The licensed plumber's certification has been provided to the Building Division. ;Sign below and skip the rest of the form. DocuSigned by: /2017 Owner'Signature: -ham i Date:8/15 L No Go to Question 3. I 0 6C343042D7CB4E7... 3. Is water service permanently disconnected for your building? ❑ Yes Civil Code Sections 1101.1 through 1101.8 do not apply. Sign below and skip the rest of the form. Owner'Signature: Docusig"edby: Date: 8/15/2017 12 No Go to Question 4. tbik IA, 6C343042D7CB4E7... 4. Is your real property built and available for use or occupancy on or before January 1, 1994? ® No My real property is built and available for use or occupancy after January 1, 1994. Civil Code Sections 1101.1 through 1101.8 do not apply. Sign below and skip the rest of the form. DocuSigned by: Owner'Signature: (A- L ,t- Date:8/15/2017 O Yes My real property i ilt3at a gyvailfible for use or occupancy on or before January 1, 1994. Civil Code Sections 1101.1 through 1101.8 apply. Refer to the attached. O My property is a single-family residential real property. See Civil Code Section 1101.4.. On and after January 1, 2014, building alterations or improvements shall require all non-compliant plumbing fixtures to be replaced with water-conserving plumbing fixtures throughout the building. On or before January 1, 2017, all non-compliant plumbing fixtures shall be replaced with water-conserving plumbing fixtures (regardless of whether property undergoes alterations or improvements). ❑ My property is a multifamily residential real property. See Civil Code Section 1101.5. On and after January 1,2014,specified building alterations or improvements shall require non-compliant plumbing fixtures to bereplaced with water-conserving plumbing fixtures. On or before January 1,2019,all non-compliant plumbing fixtures shall be replaced with water- conserving plumbing fixtures throughout the building(regardless of whether property undergoes alterations or improvements). ❑ My property is a commercial real property. See Civil Code Section 1101.5. On and after January 1,2014,specified building alterations or improvements shall require non-compliant plumbing fixtures to be replaced with water-conserving plumbing fixtures. SB407 2015.doc revised 02/04/15 i - DocuSign Envelope ID:56B0B6EE-EBE7-4AA8-BA05-32B6E1 F3CB96 R On or before January 1, 2019, all non-compliant plumbing fixtures shall be replaced with water- conserving plumbing fixtures throughout the building (regardless of whether property undergoes alterations or improvements). I/We,the owner(s)of this property,certify under penalty of perjury that non-compliant plumbing fixtures will be replaced prior to date specified above with water-conserving plumbing fixtures in accordance with Civil Code Sections 1101.1 through 1101.8,the current California Plumbing Code and California Green Building Standards Code,and manufacturer's installation requirements,and that the water-conservintWalt g fixtures comply with the requirements as indicated in the table below. Owner's(or Owner Agent's)Signature l ►& 0- DateB/15/201/ '-6C343042D7CB4E7... Upon completing and signing this Certificate,please return it to the Building Division in order to final your permit. Non-Compliant Water-Conserving Plumbing Fixture Plumbing Fixture1 (Fixture Complying with Current Code Applicable to New Construction) Maximum Water Usage/Flow Rate Fixture Type U 2013 CPC Ch.4 2013 CPC Ch.4 2013 CPC Ch.4. Water Usage 2013 CALGreen Div.4.3 2013 CALGreen Div.4.3 2013 CALGreen Div.5.3 /Flow Rate Single-Family Multi-Family Commercial I Residential Residential Water Closets. Exceed 1.6 Single flush toilets: 1.28 gallons/flush (Toilets) Gallons/flush Dual flush toilets: 1.28 gallons/flush effective flush volume(the composite, average flush volume of two reduced flushes and one full flush) Urinals i Exceed 1.0 0.5 gallons/flush Gallons/flush Showerheads; Exceed 2.5 2.0 gallons per minute @ 80 psi. Also certified to the performance criteria of gallons per minute U.S. EPA WaterSense Specification for Showerheads (A hand-held shower is considered a showerhead.) I For multiple showerheads serving one shower,the combined flow rate of all showerheads and/or other shower outlets controlled by a single valve shall not exceed 2.0 gallons per minute @ 80 psi,or the shower shall be designed to ' allow only one shower outlet to be in operation at a time. Faucets— Exceed 2.2 gallons Maximum 1.5 gallons per Within units: 0.51 gallons per minute®60 Lavatory per minute minute @ 60 psi; minimum Maximum 1.5 gallons psi Faucets 0.8 gallons per minute @ per minute @ 60 psi; 20 psi minimum 0.8 gallons per minute @ 20 psi In common and public use areas: 0.5 gallons per minute @ 60 psi 1.8 gallons per minute @ 60 psi Faucets— Exceed 2.2 gallons 1.8 gallons per minute @ 1.8 gallons per minute 1.8 gallons per minute®60 Kitchen per minute 60 psi @ 60 psi psi Faucets May temporarily increase May temporarily up to 2.2 gallons per increase up to 2.2 minute @ 60 psi,and must gallons per minute @ default to maximum 60 psi,and must 1.8 gallons per minute @ default to;maximum 60 psi 1.8 gallons per minute Where faucets meeting @ 60 psi;; the above are unavailable, Where faucets meeting aerators or other means the above,are may be used to achieve unavailable,aerators or reduction. other means may be used to achieve reduction. 1. If the existing plumbing fixture water usage/flow rate is equal to or lower than the figure shown,it is not required to be upgraded. SB407 2015.doc revised 02/04/15 Tom Le 18660 Barnhart Ave. Cupertino, CA (408)881-4649 Install one 240 Volt 50 Amp dedicated circuit with a NEMA 14-50 receptacle & Clipper Creek HCS-50P in the front left corner of the garage. This circuit & charger will provide 40 continuous amps for EV charging. Surface-mounted conduit will be used to route the circuit from behind the outdoor main electrical panel to the new NEMA 14-50 & Clipper Creek charger location. House Garage Driveway EVSE 200A Main Panel (E) w/ 50A breaker (N) 3/4'' EMT w/ #6 THWN conductors #10 THWN ground (N) NEMA 14-50 Receptacle (N) Clipper Creek HCS-50P (N) Tom Le Page 1 Abby Ayende 07/27/17 07/27/17 B-2017-1228 Abby Ayende Site Location: Prepared by Tom Le Willow Glen Electric, Inc. 18660 Barnhart Ave. PO Box 8430 Cupertino, CA San Jose, CA 95155 (408)881-4649 (408) 289-9725 - office General Lighting and Receptacle Loads [220.12] 3 watts per ft² x 2,000 = Small-Appliance Branch Circuits [220.52(A), 210.1(C)(1)] 1,500 watts x 2 = Laundry Branch Circuit(s) [220.52(B), [210.11(C)(2)] 1,500 watts x 1 = Refrigerator(s) = 780 Instant Hot H2O(s) = Exhaust Fan(s) = Hot Tub = Dishwasher(s) = 960 Hood Exhaust(s) = Jacuzzi Tub(s) = 1,920 Pool Equipment = Garbage Disposal(s) = 600 Gas Range(s) = Radiant Heating = Central Vacuum = Microwave(s) = 1,200 Gas Oven(s) = Steam shower = Sewage Ejector = Trash Compactor = Wine Fridge(s) = Sauna = 30A Circuit = Steamer = = = Garden Shed = Total Fastened-in-place Appliance Load Clothes Dryer(s) [220.54] 80% x 240 x Derating Volts Amps OR = 5,000 80% x 240 x 20 = Derating Volts AND / OR = Air Handler/Furnace 115 x 6.0 = Volts Amps Air Conditioners 55% x 240 x 80 = Derating Volts AND / OR = Total Volt-Ampere Demand Load [220.83] Air-conditioning Equipment 11,250 x 100% = Electric Space Heating - x 100% = First 8kVA of all other loads 8,000 x 100% = Remainder of all other loads 16,800 x 40% = Total Current Minimum Amperes 25,970 ÷ 240 =200 Amps (voltage) (minimum amperes) Electric Vehicle [625.14] 125% x 240 x 40 = Continuous Load Volts Amps Minimum Amperes with Added Load Divide the total 37,970 ÷ 240 = 200 Amps volt-amperes by (voltage) (minimum amperes) the voltage. NOTES All References are to 2014 National Electrical Code. 6,720 25,970 17 Current Minimum Size Service or Feeder [240.6(A)] 108.2 currently 12,000 20 Minimum Size Service or Feeder w/ Added Load [240.6(A)] 158.2 with added load 8,000 5,460 5,000 Name Plate Rating of Clothes Dryer Ranges, Ovens, Cooktops, and Other Household Cooking Appliances [220.55]3,840 Name Plate Rating of Cooking Appliances Heating or Air-Conditioning System (Compare the heat and A/C, and omit the smaller.) [220.60] 11,250 Name Plate Rating of Air Handler & AC Units Greater of: 11,250 Fastened-In-Place Appliances [220.53] Kitchen Bath(s) Outisde/Miscellaneous Residential Electrical Load Calculation 6,000 3,000 1,500 10,500 Abby Ayende 07/27/17 ClipperCreek, Inc. Innovative Infrastructure for Electric and Hybrid Vehicles • • • • • • • Model HCS User’s Manual HCS User’s Manual Page 9 INSTALLATION SERVICE CONNECTIONS CAUTION: To reduce the risk of fire, connect only to a circuit provid- edwith the appropriate maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70 (US) or the Canadian Electric Code C22.2 NO. 280-13 (Canada). ATTENTION: Pour réduire le risque d’incendie, de se connecter uniquement à un circuit fourni avec le approprié circuit de dérivation protection maximale contre les surintensités, en conformité avec le Code National électrique ANSI/NFPA 70 (US) ou Code Canadien de l’électric- ité C22.2 NO. 280-13 (Canada). CAUTION: This is a single-phase device. Do not connect all three phases of a 3-phase feed !!! You may use any two phases of a three phase wye-transformer feed. The center-point of the three phases (usually used as Neutral) must be grounded somewhere in the system. A Neutral connection is not required by the HCS. Only Line 1, Line 2, and Ground are required, as shown in Figure 3 on page 11. ATTENTION: Il s’agit d’un appareil monophasé. Ne pas relier tous les trois phases d’une alimentation triphasée!!! Vous pouvez utiliser les deux phases d’un triphasé en étoile transformateur alimentation. Le point central des triphasé (généralement utilisé comme Neutre) doit être Mis à la Terre quelque part dans le système. Une connexion Neutre n’est pas exigée par la HCS. Seulement ligne 1, ligne 2, et Mise à la Terre sont nécessaires, comme le montre la Figure 3 à la page 11. CAUTION: The two phases used must each measure 120V to Neutral. Earth Ground must be connected to Neutral at only one point, usually at the service entry breaker panel. ATTENTION: Les deux phases utilisées doivent mesurer chaque 120V à Neutre. Mise à la Terre doit être connecté au Neutre en un seul point, généralement à l’entrée panneau de disjoncteurs de service. HCS Model HCS Modèle Circuit Breaker Rating Calibre de Disjoncteur Receptacle Type Prise Électrique n/a n/a n/a n/a NEMA 6-50R NEMA 14-50R n/a NEMA 6-50R n/a HCS-20 (Hardwired) HCS-25 (Hardwired) HCS-30 (Hardwired) HCS-40 (Hardwired) HCS-40P + NEMA 6-50P HCS-40P + NEMA 14-50P HCS-50 (Hardwired) HCS-50 + NEMA 6-50P HCS-60 (Hardwired) 20A 25A 30A 40A 50A 50A 50A 50A 60A Abby Ayende HCS User’s Manual Page 10 CAUTION: If a 240V 3-phase feed is from a Delta-connected second- ary, the leg used must have a center-tap. That tap must be Grounded. Only the two phases on either side of the center-tapped leg can be used. See Figure 4 on page 12. ATTENTION: Si une alimentation à triphasé 240V provient d’un trian- gle connecté secondaire, la bornes utilisée doit avoir un centre-tap. Que la tap doit être Mise à la Terre. Seuls les deux phases l’une ou l’autre côté du centre tapped brancher peut être utilisé. Voir la Figure 4 à la page 12. CAUTION: Warranty is void if this unit is not wired properly ATTENTION: La garantie est annulée si cette unité n’est pas cor- rectement câblé WARNING: Only a qualified electrician should perform the installation. The installation must be performed in accordance with all local electri- cal codes and ordinances. AVERTISSEMENT: Seul un électricien qualifié doit effectuer l’instal- lation. L’installation doit être effectuée conformément à tous les codes électriques locaux et des ordonnances. Only 3 wires are connected, but care must be taken that the service transformer secondary connection is definitely known, and the 3 wires from the main circuit breaker panel are connected and labeled correctly. Figures 2, 3, and 4 on the following pages show the most common service transformer secondary wiring formats. Notice that L1, L2, & Ground are labeled on each diagram. Those transform- er outputs correspond to the same inputs on the HCS. Also, each of the two 3-phase diagrams shows an L3 output, which is not used. Do not connect all three phases of a 3-phase secondary to the HCS. This is a single-phase device. The Neutral at the service panel must be connected to Earth Ground somewhere in the system on any of the three connection arrangements. Ground-fault pro- tection is not possible unless the Neutral (center-tap on the service transformer) is connected to an Earth Ground. If no Ground is provided by the electrical service, a grounding stake must be driven into the Earth nearby, following local electrical codes. The grounding stake must be connected to the ground bar in the main breaker panel, and Neutral connected to Ground at that point. WARNING: Local electrical codes must always be followed when installing the grounding stake. AVERTISSEMENT: Les codes électriques locaux doivent toujours être respectées lors de l’installation du piquet de mise à la terre. HCS User’s Manual Page 11 Figure 3 - 208V 3-Phase, Wye-Connected L3 (NOT USED) L2 L1 GROUND NEUTRAL (NOT USED) 120V 208V 120V The following diagrams illustrate the three service transformer secondary connections most common in North America. With a wye-connected secondary, any two of the legs can be used to provide 208V to the HCS. For example, L1 & L2, or L1 & L3, or L2 & L3. Leave the unused leg open. Do not connect it to a Neutral bar, or to Ground. Be sure the center point is grounded to Earth somewhere in the system. Avec un transformateur étoile-connecté secondaire, deux des lignes peut être utilisé pour fournir 208V à la HCS. Par exemple , L1 & L2, ou L1 & L3, ou L2 & L3. Laissez la borne inutilisée ouverte. Ne le connectez pas à un bar Neutre, ou à la Mise à la Terre. Assurez-vous que le point central est Mis à la Terre quelque part dans le système. NOTE L1 L2 NEUTRAL 120V 120V GROUND (NOT USED) 240V Figure 2 - 220/240V Single Phase Abby Ayende HCS User’s Manual Page 12 CAUTION: With the delta connection, one leg must be center-tapped. Only the two phases on either side of the center tap can be used. The two phases must both measure 120V to Neutral. The third line (L3) of the delta is 208V, with respect to Neutral, and is sometimes referred to as a “stinger”. Do not use this third line! Consult the transformer manufacturer’s literature to be sure the single leg can supply the required power. ATTENTION: Avec la connexion triangle, une borne doit être centre- tapped, et seulement les deux phases d’un côté ou de l’autre du centre tap peut être utilisé. Les deux phases doivent mesurer 120V à Neutre. Ta troisième ligne (L3) du delta est 208V, par rapport à la position Neutre, et il est parfois désigné comme un “stinger”. Ne pas utiliser ce troisième ligne! Consultez la documentation du transformateur fabricant pour être sûr du borne unique peut fournir la puissance requise. Figure 4 - 240V 3-Phase, Delta-Connected, with center-tap on one leg 120V 120V 240V NEUTRAL (NOT USED) L1 L2 GROUND L3 (DO NOT USE!) HCS User’s Manual Page 13 MOUNTING PROCEDURES Locate the wall mounting position of the EVSE: • On the hardwired HCS, the three service conductors are shielded by three feet of flexible conduit. The HCS must be positioned such that this conduit can reach a nearby junction box. • On the plug-in HCS-P, the NEMA plug head is connected by one foot of cable (including the plug head) to the bottom side of the HCS-P. The HCS-P must be positioned such that this plug can safely be inserted into a wall-mounted NEMA socket. • The plug-in HCS-P is intended for indoor use only. Currently, NEMA 14-50 and 6-50 plugs and receptacles are not outdoor rated. • Position the bottom of the charge station at a comfortable height and at least 18 inches above the ground for indoor installations and 24” off the ground for outdoor installations. Ensure that the LEDs on the front panel of the EVSE can clearly be seen by anyone who will be operating the device. • The HCS has two vertically aligned mounting holes spaced 17” apart, one each on the enclosure top and bottom. Use a ruler or template to mark hole locations on the mounting surface. WARNING: For safety, always turn off input power to the charge station at the circuit breaker panel prior to plugging it in or wiring it to the service lines. Likewise, turn off the circuit breaker prior to unplugging it or disconnecting the unit from the service lines. AVERTISSEMENT: Pour sécurité, toujours désactiver le courant d’entrée de la station de recharge au niveau du disjoncteur du panneau avant de le brancher ou de câblage à les lignes de service. De même, coupez le disjoncteur avant de le débrancher ou déconnecter l’unité à partir des lignes de services. CAUTION: A 3-phase delta-connected transformer secondary without a center-tap on one leg cannot be used with the HCS. No “Neutral” point is available to be connected to ground for ground-fault protection. The HCS will not allow the contactor to close if it does not sense the presence of a Ground wire connected to a “Neutral” point on the transformer secondary. ATTENTION: Un triphasé triangle-connecté transformateur secondaire sans centre-tap sur le terminal ne peut pas être utilisé avec la HCS. Aucun point “Neutre” est disponible pour être connecté à Mise à la Terre pour protection de défaut à la terre. Le HCS ne permettra pas le contacteur de fermer si elle ne détecte pas la présence d’un fil de Masse connecté à un point “Neutre” sur le secondaire du transformateur. Abby Ayende HCS User’s Manual Page 14 FOR HOLLOW-WALL CONSTRUCTION • Place the unit such that both mounting holes can take advantage of solid structural framing inside of the wall or a strong wall surface such as ply- wood. • Size ¼-20 lag screws are recommended for mounting the HCS to a wooden structure. Pre-drill appropriately sized pilot holes to allow the lag screw to grip the wooden structure while preventing the wood from cracking or splintering while the screw is fastened. • The included plastic angle washers can be oriented to allow the lag screws to be fastened at an angle while still providing a solid flat backing to the screw head. • If the screw head is smaller than the 3/8” washer aperture, an additional flat washer will need to be placed between the plastic angle washer and the head of the lag screw. • If either mounting hole does not have a solid mounting structure (such as drywall without a solid backing) it will be necessary to use proper anchor- ing hardware such as drywall toggles or molly bolts. Figure 5. Mounting the HCS to a hollow wall Figure 5. Mounting the HCS to a hollow wall HCS User’s Manual Page 15 FOR SOLID-WALL CONSTRUCTION • To secure the unit in concrete, pre-drill appropriately sized holes and use multi-set or wedge anchor hardware at both mounting points. • To secure the unit in brick or stone, pre-drill appropriately sized holes and use sleeve anchors at both mounting points. • The included plastic angle washers can be oriented to allow bolts to be fastened either at an angle or perpendicular to the mounting surface. Note there are two different sets of plastic angle washers included. Select those washers that best accomodate the mounting hardware “angle of attack” and orient them accordingly. • Note that if the head of the mounting hardware is smaller than the 3/8” plastic angle washer aperture, an additional flat washer will need to be placed between the plastic angle washer and the mounting hardware. • Machine screw size ¼-20 hardware is recommended for mounting the HCS. Screw shafts of at least 2” are recommended. The HCS plastic angle washer hole size is 3/8” in diameter, so ensure that the screw heads are of a larger diameter. Place appropriately sized washers between the screw heads and the HCS enclosure mounting flanges. Figure 6. Mounting the HCS to a solid wall Abby Ayende HCS User’s Manual Page 17 WIRING INSTRUCTIONS (Hardwired HCS) Route the HCS conduit to a nearby junction box. Use the included ½” trade size watertight conduit fitting and sealing washer to provide a moisture-resistant seal between the conduit fitting and the junction box. If necessary, drill a 7/8”diame- ter hole to accommodate the conduit fitting. For outdoor installations ensure the junction box is fully sealed using appropriate electrical grade silicone sealant. Before connecting the HCS service conductors, please carefully read the section of this manual titled Service Connections on page 9. If you are unsure of the type of power provided at the service panel, please consult with your local utility or call your Service Representative for assistance. Figure 8. Wiring the HCS in a junction box The three supplied HCS-20, 25, 30 or 40 HCS-40 service conductors use stranded 10 AWG 75ºC copper wire. The three supplied HCS-50 and HCS-60 service conduc- tors use stranded 8 AWG, 75ºC copper wire. The insulation of each conductor is color coded for standard 240VAC installation: Green: Ground Black: Line 1 (120VAC to Ground) Red: Line 2 (120VAC to Ground) Les trois conducteurs de service fournis avec le HCS- 20, 25, 30 et 40 utiliser 10 AWG multibrin 75ºC fil de cuivre. Les trois conducteurs de service fournis avec le HCS- 50 et HCS-60 utiliser 8 AWG multibrin 75ºC fil de cuivre. L’isolation de chaque conducteur est un code couleur pour l’installation de 240VAC norme: Vert: Mise à la Terre Noir: Ligne 1 (120VAC à Mise à la Terre) Rouge: Ligne 2 (120VAC à Mise à la Terre) HCS User’s Manual Page 18 RECEPTACLE INSTRUCTIONS (Plug-In HCS-P) The HCS-P is fitted with either a NEMA 14-50P or 6-50P plug extending from the bottom of the HCS enclosure. Regulations limit this plug to a maximum of 12 inches in length, including the plug head. For this reason, the HCS-P must be mounted above the NEMA receptacle and must also be located within 12 inches of it. In both NEMA 14-50P and 6-50P configurations, the ground pin is located at the furthest point on the plug. With this in mind, it is recommended that a NEMA 14-50R or 6-50R receptacle be oriented accordingly, such that the ground socket is at the lowest point. Figure 9. Preferred orientation of the NEMA receptacles below the HCS-P Abby Ayende HCS User’s Manual Page 20 MOVING & STORAGE INSTRUCTIONS Note that both the hardwired HCS and the plug-in HCS-P are intended for fixed installations. For mounting requirements, consult the Mounting Procedures section of the Installation Instructions in this manual. Aways turn off input power to the charge station at the circuit breaker panel prior to hard-wiring an HCS to or disconnecting an HCS from the service lines. Likewise, always turn off input power to the charge station at the circuit breaker panel prior to plugging an HCS-P into or unplugging an HCS-P from a NEMA socket. When transporting the charge station, do not lift or carry the entire unit by the SAE-J1772tm charge cord. Likewise, do not lift or carry the entire unit by the flexible conduit and input conductors (HCS) or the NEMA plug (HCS-P). The charge station has a non-operational storage temperature range of -40°C to +80°C (-40°F to +176°F). GROUNDING INSTRUCTIONS This product must be grounded. If this product should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. For the hardwired HCS: The hardwired HCS is equipped with three service conductors shielded by three feet of flexible conduit. This product must be connected to a grounded, metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the ground lead on the product. For the plug-in HCS-P: The plug-in HCS-P is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING: Improper connection of the equipment-grounding conductor may result in a risk of electric shock. Check with a qualified electrician if doubt exists as to whether the product is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. AVERTISSEMENT: Une mauvaise connexion du conducteur de terre peut entraîner un risque de choc électrique. Vérifier avec un électricien qualifié si il existe un doute quant à savoir si le produit est correctement mis à la terre. Ne pas modifier la fiche fournie avec le produit – si elle n’entre pas dans la prise, faites installer une prise adéquate par un électricien qualifié. HCS User’s Manual Page 22 SPECIFICATIONS Line Input Power 240V AC single-phase - L1, L2, and Safety Ground. Voltage & Wiring: 208V AC 3-phase wye-connected - Any two phases and Safety Ground. 240V AC 3-phase, delta-connected. With center-tap on one leg, must use only the two phases on either side of the center-tap. The two phases must both measure 120V AC to ground. Do not use the third leg (208V “Stinger”). Service Conductors: Pre-installed at the service input of the HCS-20, 25, 30 and 40: L1, L2 and Ground use 3 feet of 10AWG, 75ºC copper wire. Pre-installed at the service input of the HCS-50 and HCS-60: L1, L2 and Ground use 3 feet of 8AWG, 75ºC copper wire. Voltage Range: 185V AC to 264V AC Frequency: 60 Hz CCID: 20mA Current & Output Power (at 240VAC) HCS Model Circuit Max Output Cable Number Breaker Current Power Length HCS-20 (hardwired) 20A 16A 3.8 KW 25 ft (7.6m) HCS-25 (hardwired) 25A 20A 4.8 KW 25 ft (7.6m) HCS-30 (hardwired) 30A 24A 5.8 KW 25 ft (7.6m) HCS-40 (hardwired) 40A 32A 7.7 KW 25 ft (7.6m) HCS-40P + 6-50P 50A 32A 7.7 KW 25 ft (7.6m) HCS-40P + 14-50P 50A 32A 7.7 KW 25 ft (7.6m) HCS-50 (hardwired) 50A 40A 9.6 KW 25 ft (7.6m) HCS-50P + 6-50P 50A 40A 9.6 KW 25 ft (7.6m) HCS-60 (hardwired) 60A 48A 11.5KW 25 ft (7.6m) Note that the maximum current for the vehicle is set by the duty cycle of the Pilot waveform. Output power is variable depending upon the HCS model and vehicle demand. Plugs: An attached NEMA 6-50P plug is available on the HCS-40P and HCS-50P. An attached NEMA 14-50P plug is available on the HCS-40P. Dimensions: Dimensions are for the enclosure only: Height: 500 mm (19.7 inches) Width: 225 mm ( 8.9 inches) Depth: 135 mm ( 5.3 inches) Weight: HCS-20,25,30,40 or HCS-40P with 32A SAE-J1772tm connector and 25’ length of cable: 6.0kg (13 lbs) HCS-50P with 65A SAE-J1772tm connector and 25’ length of cable: 8.5kg (19 lbs) HCS-50 or HCS-60 with 65A SAE-J1772tm connector and 25’ length of cable: 9.0 kg (20 lbs) Environment: Operating Temperature: -30°C to +50°C (-22°F to +122°F) Storage Temperature: -40°C to +80°C (-40°F to +176°F) Enclosure Rating: NEMA 4 - watertight Agency Approvals: ETL Listed, FCC Part 15 Class B Abby Ayende